This 4-layer FR4 PCB addresses the needs of industrial control and automation systems that require a balance of compact design, reliable performance, and versatile component integration. Con dimensiones de 107.03×42.80mm y un 1.6MM GRISIÓN, the board offers a space-efficient platform for mounting microcontrollers, communication interfaces, and power management components in devices such as sensor nodes, motor controllers, and industrial gateways. Construido a partir de Material FR4, it provides stable electrical insulation (constante dieléctrica εr = 4.5) and mechanical rigidity, suitable for operation in environments with moderate vibration and temperature fluctuations.

Arquitectura de capa & Power-Signal Separation

  • 4-Apilamiento:
    • 2 capas de señal + 2 power/ground planes to minimize electromagnetic interference (EMI)
    • Inner layers optimized for split power domains (P.EJ., 5V/3.3V) and ground plane isolation
  • 1ONZ (35μm) Espesor de cobre:
    • Admite cargas de corriente moderadas (up to 8A per wide trace) for power-hungry components
    • Copper pour areas on power planes reduce voltage drop and thermal hotspots

Industrial-Grade Design Features

  • Blue LPI Solder Mask:
    • Enhances visual contrast for component identification in dense layouts
    • Chemical resistance against industrial solvents and cleaning agents
  • Acabado superficial de enig:
    • 3–5 μm de la capa de níquel previene la corrosión en entornos hostiles
    • 0.05–0.1μm gold layer ensures reliable solder joints for both SMT and DIP components
  • Capacidad mixta de SMT+DIP:
    • Smt: High-density placement of 0201 passive components, QFP ICs, and BGA packages (0.5mm pitch)
    • ADEREZO: Through-hole mounting for rugged connectors (P.EJ., bloques de terminales, RJ45 ports) and relays

Fabricación & Control de calidad

  • Precision Fabrication:
    • Imágenes directas láser (LDI) for 75μm line/space accuracy in signal traces
    • Electrolytic copper plating with uniform thickness across all layers
  • Comprehensive Testing:
    • 100% automated optical inspection (AOI) for solder mask coverage and silkscreen clarity
    • Prueba de sonda de vuelo para continuidad eléctrica (≤0.1o) y aislamiento (≥100mΩ)
    • Thermal cycling (-40° C a +85 ° C, 500 cycles) to verify reliability
  • Standards Compliance:
    • Clase IPC-6012 2 para electrónica industrial
    • RoHS/REACH compliant for lead-free and hazardous substance restrictions

Aplicaciones industriales

  • Industrial IoT Sensors:
    Integrates temperature/humidity sensors, wireless modules (Wi-Fi/Bluetooth), and data processing circuitry.
  • Motor Control Modules:
    Manages low-voltage motors in conveyor systems, with PWM control and current sensing.
  • Communication Gateways:
    Enables protocol conversion (P.EJ., RS-485 to Ethernet) for smart factory networks.
  • Portable Test Equipment:
    Supports compact measurement devices for on-site industrial diagnostics.

 

By combining 4-layer signal isolation, 1OZ copper conductivity, and mixed assembly flexibility, this PCB enables engineers to build robust industrial control systems in a compact form factor. The blue solder mask and ENIG finish balance visual identification with long-term reliability, while the 107.03×42.80mm layout optimizes space for both high-density components and field-wired connections. Respaldado por ISO 9001:2015 proceso de dar un título, it delivers consistent performance for applications where size, durabilidad, and functionality are critical.