4-layer FR4 PCB is engineered for critical metro station signal monitoring controllers, where precision, durability, and electromagnetic compatibility (EMC) are essential for safe railway operations. With dimensions of 85mm×60mm and a 1.55mm kalınlığı, the board provides a compact yet robust platform for integrating microcontrollers, communication interfaces, and signal conditioning circuitry in automated control cabinets. İnşa edildi FR4 material, it offers stable electrical insulation (Dielektrik sabiti εr = 4.5) and mechanical strength, suitable for operation in harsh railway environments with vibration, temperature fluctuations, ve elektromanyetik parazit.
. 0.5Oz (18μm) bakır kalınlığı on all layers balances fine-line routing density (minimum line/space: 50μm/50μm) with signal integrity, ideal for high-speed digital interfaces (Örn., CANbus, Ethernet) and low-power microcontroller circuits. . 4-katman mimarisi (2 sinyal katmanları + 2 ground/power planes) minimizes EMI by isolating sensitive analog signals from digital noise, critical for reliable detection of train signals, track occupancy, and safety interlocks. . Yeşil LPI Lehim Maskesi protects against moisture and contaminants, iken Beyaz ipek ensures clear component identification for maintenance in the field. . Kabul etmek (Elektroles Nikel Daldırma Altın) surface treatment provides a corrosion-resistant, solder-friendly finish (3-5μm nickel, 0.05-0.1μm gold), ensuring long-term reliability for both surface-mount (SMT) and through-hole (DIP) components.
- EMC/EMI Mitigation:
- Ground plane stitching vias every 5mm to reduce loop inductance and suppress radiated emissions.
- Guard traces with via fences around sensitive analog inputs (Örn., track circuit receivers).
- Ferrite beads and bypass capacitors on power lines to filter switching noise.
- Mixed SMT/DIP Assembly:
- SMT components (İcs, resistors, kapasitörler) for high-density digital circuitry.
- DIP connectors (Örn., DB9, RJ45) and relays for robust field connections and high-current switching.
- Termal yönetimi:
- Thermal vias under power components (Örn., regulators, drivers) to dissipate heat into ground planes.
- Copper pour areas for passive cooling, maintaining <40°C temperature rise under full load.
- High-Precision Fabrication:
- Lazer Doğrudan Görüntüleme (LDI) for 50μm line/space accuracy in high-speed signal traces.
- Electroless nickel plating with ±10% thickness uniformity across all pads.
- Test Protokolleri:
- 100% AOI inspection for solder mask coverage and silkscreen clarity.
- Flying probe testing for electrical continuity and isolation (≥100MΩ).
- In-circuit testing (ICT) to verify component placement and functionality.
- EMC testing per EN 50121-3-2 (railway electromagnetic compatibility standards).
- Uygunluk:
- UL 94V-0 flammability rating for FR4 material.
- RoHS and REACH compliant for hazardous substance restrictions.
- Track Circuit Monitoring:
Processes signals from track circuits to detect train presence and position, critical for block signaling systems.
- Level Crossing Control:
Controls safety barriers and warning signals at railway crossings, interfacing with sensors and relays.
- Train Detection Systems:
Monitors inductive loop detectors or axle counters to verify train movements and occupancy.
- İletişim Arayüzleri:
Manages data exchange between control cabinets, central control systems, and onboard train electronics.
By integrating 4-layer EMI shielding, 0.5OZ copper precision, and ENIG durability, this PCB enables engineers to build reliable, compliant metro signal monitoring controllers. The mixed SMT/DIP assembly supports both high-density digital integration and robust field connections, while the compact form factor fits seamlessly into space-constrained control cabinets. ISO tarafından desteklendi 9001:2015 certification and compliance with railway standards, this PCB ensures consistent performance in the critical safety systems that underpin modern metro operations.
