This 8-layer FR4 PCB addresses the challenges of high-density, narrow-format electronic designs, where space efficiency and signal integrity are critical. Mit Dimensionen von 165.50×25.90mm und a 1.6mm Dicke, the board provides a compact yet robust platform for integrating complex circuitry in applications such as industrial sensors, communication modules, and portable test equipment. Gebaut von FR4 -Material, Es bietet eine stabile elektrische Isolierung (Dielektrizitätskonstante εr = 4,5) und mechanische Stärke, suitable for operation in environments with moderate temperature and vibration.

Layer Architecture & Signal Integrity

  • 8-Layer Stackup:
    • 4 Signalschichten + 4 power/ground planes for efficient EMI suppression
    • Alternating signal and power planes minimize cross-talk and impedance variations
  • 1Oz (35μm) Kupferdicke:
    • Balances fine-line routing (Mindestlinie/Raum: 75μm/75μm) with current-carrying capacity (bis zu 8a pro Spur)
  • Precision Impedance Control:
    • 50Ω ±8% for microstrip/stripline configurations
    • Critical for maintaining signal integrity in high-speed interfaces (Z.B., USB 3.0, Kann fd)

High-Density Design Features

  • Blue LPI Solder Mask:
    • Distinctive color for easy visual inspection in narrow layouts
    • Chemical resistance against industrial contaminants
  • Rätseloberfläche:
    • 3–5μm nickel layer for corrosion resistance
    • 0.05–0.1μm gold layer for long-term solderability and wire bonding compatibility
  • Mixed SMT+DIP Assembly:
    • SMT support for high-density ICs (Z.B., microcontrollers, FPGAs)
    • DIP compatibility for rugged connectors (Z.B., 0.1” headers, terminal blocks) and through-hole components

Herstellung & Qualitätskontrolle

  • Erfindung der hohen Präzision:
    • Laser Direct Imaging (LDI) for 75μm trace accuracy
    • Electrolytic copper plating with ±5% thickness uniformity
  • Comprehensive Testing:
    • 100% AOI inspection for solder mask and silkscreen quality
    • X-ray verification of BGA vias
    • Flugsondenprüfung auf elektrische Kontinuität und Isolation
  • Environmental Compliance:
    • IPC-6012 Klasse 2 for industrial applications
    • RoHS/REACH compliant for hazardous substance restrictions
    • Thermal cycling tested (-40° C bis +85 ° C., 500 Zyklen)

Anwendungen

  • Industrial Sensor Modules:
    Supports high-density sensor interfaces, signal conditioning, and communication protocols (Z.B., Modbus, Profibus) in a narrow form factor.
  • Communication Gateways:
    Enables multi-protocol conversion (Z.B., Ethernet to RS-485) with compact PCB real estate.
  • Portable Test Equipment:
    Integrates measurement circuitry and user interfaces in handheld devices.
  • Automotive Control Units:
    Fits into space-constrained compartments while maintaining signal integrity in harsh environments.

 

By integrating 8-layer signal isolation, 1OZ copper conductivity, und Rätselbeheblichkeit, this PCB delivers uncompromised performance in demanding, space-constrained applications. The blue solder mask offers visual distinction in complex layouts, while mixed SMT/DIP assembly supports both high-density digital components and robust field connections. Unterstützt von ISO 9001:2015 certification, it provides the foundation for reliable, compact electronic systems requiring both performance and durability.