This 4-layer FR4 PCB addresses the needs of industrial control applications requiring extensive component integration, reliable power management, and robust mechanical stability. Với kích thước của 350mm×125mm và một 1.5độ dày mm, the board provides a large surface area for mounting high-power devices, rơle, and connectors while maintaining rigidity for panel installations in control cabinets. Xây dựng từ vật liệu FR4, it offers stable electrical insulation (Hằng số điện môi εr = 4,5) and mechanical strength, suitable for operation in industrial environments with temperature fluctuations and vibration.
- 4-Xếp chồng lớp:
- 2 Lớp tín hiệu + 2 power/ground planes for efficient EMI suppression
- Inner power planes optimized for 24V DC distribution in industrial control systems
- 1Oz (35μm) Độ dày đồng:
- Supports moderate current loads (up to 10A per trace) for motor drivers and solenoid valves
- Copper pour areas on power layers reduce resistive heating
- Green LPI Solder Mask:
- Standard industrial color for easy visual inspection
- Chemical resistance against oils, coolants, and cleaning agents
- Bề mặt hoàn thiện ENIG:
- 3–5μm nickel layer prevents corrosion in harsh environments
- 0.05–0.1μm gold layer ensures reliable solder joints for field-replaceable components
- Mixed SMT+DIP Capability:
- SMT: High-density placement of microcontrollers and signal conditioning ICs
- NHÚNG: Robust through-hole connectors (ví dụ., khối thiết bị đầu cuối, DB9 ports) for field wiring
- Large-Format Fabrication:
- Laser direct imaging (LDI) for 75μm line/space accuracy across the entire board
- Electrolytic copper plating with uniform thickness verification
- Rigorous Testing:
- 100% AOI inspection for solder mask coverage and silkscreen clarity
- Kiểm tra đầu dò bay để đảm bảo tính liên tục của điện (.10,1Ω) và sự cô lập (≥100MΩ)
- Kiểm tra rung động (5–500Hz, 2G) to simulate industrial machine operation
- Sự tuân thủ:
- Lớp IPC-6012 2 for industrial electronics
- RoHS/REACH compliant for hazardous substance restrictions
- Bảng điều khiển PLC:
Mounts programmable logic controllers, mô-đun I/O, and power supplies for factory automation.
- Motor Drive Systems:
Manages power distribution for variable frequency drives (VFDs) in conveyor systems.
- Xây dựng tự động hóa:
Integrates HVAC controllers, lighting panels, and security systems in commercial buildings.
- Biến tần năng lượng tái tạo:
Supports power conversion for solar or wind energy systems with robust thermal management.
By combining a large form factor, 4-layer power/signal separation, and mixed assembly capabilities, this PCB enables engineers to build comprehensive industrial control systems in a single board. The green solder mask and ENIG finish balance standardization with reliability, while the 350mm×125mm layout accommodates both high-power components and complex signal routing. Được hỗ trợ bởi ISO 9001:2015 chứng nhận, it delivers consistent performance for industrial applications where downtime and maintenance costs must be minimized.
