This 4-layer FR4 PCB addresses the needs of industrial control applications requiring extensive component integration, reliable power management, and robust mechanical stability. boyutları ile 350mm×125mm ve bir 1.5mm kalınlığı, the board provides a large surface area for mounting high-power devices, relays, and connectors while maintaining rigidity for panel installations in control cabinets. İnşa edildi FR4 malzemesi, istikrarlı elektrik yalıtımı sunar (Dielektrik sabiti εr = 4.5) ve mekanik mukavemet, suitable for operation in industrial environments with temperature fluctuations and vibration.
- 4-Katman Yığını:
- 2 sinyal katmanları + 2 Etkin EMI bastırma için güç/yer düzlemleri
- Inner power planes optimized for 24V DC distribution in industrial control systems
- 1Oz (35μm) Bakır kalınlığı:
- Orta düzeyde akım yüklerini destekler (up to 10A per trace) for motor drivers and solenoid valves
- Copper pour areas on power layers reduce resistive heating
- Green LPI Solder Mask:
- Standard industrial color for easy visual inspection
- Chemical resistance against oils, soğutucular, and cleaning agents
- Enig yüzey kaplaması:
- 3–5μm nickel layer prevents corrosion in harsh environments
- 0.05–0.1μm gold layer ensures reliable solder joints for field-replaceable components
- Karışık SMT+DIP Yeteneği:
- SMT: High-density placement of microcontrollers and signal conditioning ICs
- DIP: Robust through-hole connectors (Örn., terminal blokları, DB9 ports) for field wiring
- Large-Format Fabrication:
- Lazer Doğrudan Görüntüleme (LDI) for 75μm line/space accuracy across the entire board
- Eşit kalınlık doğrulamalı elektrolitik bakır kaplama
- Rigorous Testing:
- 100% Lehim maskesi kapsamı ve serigrafi netliği için AOI denetimi
- Elektriksel süreklilik için uçan prob testi (≤0,1Ω) ve izolasyon (≥100MΩ)
- Titreşim Testi (5–500Hz, 2G) to simulate industrial machine operation
- Uygunluk:
- IPC-6012 Sınıfı 2 endüstriyel elektronikler için
- Tehlikeli madde kısıtlamaları için RoHS/REACH uyumlu
- PLC Control Panels:
Mounts programmable logic controllers, I/O modules, and power supplies for factory automation.
- Motor Drive Systems:
Manages power distribution for variable frequency drives (VFDs) in conveyor systems.
- Bina Otomasyonu:
Integrates HVAC controllers, lighting panels, and security systems in commercial buildings.
- Yenilenebilir Enerji İnvertörleri:
Supports power conversion for solar or wind energy systems with robust thermal management.
By combining a large form factor, 4-layer power/signal separation, and mixed assembly capabilities, this PCB enables engineers to build comprehensive industrial control systems in a single board. The green solder mask and ENIG finish balance standardization with reliability, while the 350mm×125mm layout accommodates both high-power components and complex signal routing. ISO tarafından desteklendi 9001:2015 sertifikasyon, it delivers consistent performance for industrial applications where downtime and maintenance costs must be minimized.
